Equipment for chemical, petrochemical and gas processing industries

The company is willing to carry out the following complex projects on the turnkey basis:

Complex projects:: Mini oil refinery; Gas treating and thorough dewatering plants; Gas processing plants; Gas-gasoline processing plants; Helium recovery units; Hydrogen sulphide utilization units; Oil and diesel fuel dewaxing units; Oil-slime processing units; Diesel fuel recovery from polymeric waste; Vapor recovery units of volatile hydrocarbons during oil loading and discharge; Leak-proof oil loading systems; Sulphuric acid purifiers; Industrial waste water treatment units for oil and gas processing factories; Units for reservoir cleaning from oil sediments; Sea water desalting units used in order to make water potable on the offshore platforms; Waste utilization units (incinerators); Energy-saving upgrading of petrochemical plants, increase of process furnaces efficiency with simultaneous reduction of energy consumption

The units are designed to order, according to the requirements specification of the customer.

First of all, when preparing the quotation we coordinate all the required unit parameters with the Customer (whether it’s our choice or the customer’s requests for the specific technology, regarding the implementation of the unit and other details.)

Optimal processing technology design as well as unit construction and assembly are implemented on manufacturing capacities of one of the company’s subdivisions in Europe. The components used are provided by the leading world manufacturers.

The units are delivered on the turnkey basis, our technicians provide installation supervision, commissioning, as well as control and instrumentation systems installation. They will also connect it to the existing object control system and will carry out training of the maintenance personnel.

For more information visit www.gas-dewatering.ru, www.oil-refinery.ru

As the company has an official exclusive right to represent a number of processing equipment manufacturers’ brands in the CIS region, it can offer prices directly from the producer without any extra charges that tend to emerge when purchasing equipment through regional representatives of the majority of manufacturers.

Equipment for chemical, petrochemical and gas processing industries

Oil treating equipment: Compact oil emulsion separator; Reverse circulation self-cleaning filter for oil and oil products filtration; Oil heating units
Auxiliary units for the needs of oil refineries, gas processing plants and petrochemical plants: Electric generating units; Oil and gas metering units; Independent sources for energy supply of objects; Turbine expanders; Automatic foam, water and gas fire-extinguishing systems; Water-Jet Surface Cleaning Stations; Aluminum tank domes (Germany); Oil-and-Gas Pipeline Cleaning Systems; Pipeline hot-tapping machine
Processing eco units: Closed flaring systems for Gaseous Waste Burning; Skimmers, floating pontoons and other means to remove oil products from water
Processing equipment: High Pressure Air Compressors; Gas compressors, high lift pumps (SUNDSTRAND Corporation, France); Canned pumps (Teikoku, Japan); Corrosion resistant centrifugal pumps (Apollo, Germany); Submersible Pumps with Agitator; Mitsubishi Heavy Industries High Pressure Piston Pumps (Japan), Shin Nippon Machinery Steam Turbines and Corrosion Resistant Centrifugal Pumps (Japan); High pressure systems (Woma, Germany); WEPUKO High pressure piston systems (Germany); Dosing pumps; Heat exchangers and capacitive equipment, pipes, profiles, metal constructions (MWL APPARATEBAU GmbH GRIMMA, Germany); C&I equipment (Europe, Japan); Refractory materials (Thermal Ceramics, Italy); Shut-off valves, control valves and other types of valves; Test Benches for Pipe, Valve, Reservoir Valve and Critical Block Hydraulic Testing; Chronos BTH GmbH Bagging and Packaging Systems (Germany); Heavy Duty Polymeric Pipes and Fittings; Technical ceramics

Oil treating equipment

Compact units for oil separation

During well-drilling, complete well overhaul, clean-up and oil production, extracted products cab contain oil and water. The extracted components can be pure and emulsified, and can be of different state in a product, thus complicating further oil refining. To solve this problem the constant two-phase liquid separation into two different flows by centrifugal efforts is applied. The separation is made by the special centrifuge.

Operating data:

Feed: up to 250 m³/hr
Pressure: up to 4 bar

Unit dimensions
Modular construction:
Length: 5365 mm
Width: 3460 mm
Height: 4797 mm

Application:
Crude oil, produced water, drain water, etc. constant separation.

The details about the supplied units for oil separation can be found at: www.oil-separator.ru

Reverse circulation self-cleaning filter for oil and oil products filtration

Application: oil-and-gas, petrochemical, food industries, etc.

Function: removal of mechanical impurities from filtered fluid flow.

Technical data:

Filter fineness: 25 µm
Life time: over 20 years
Material: SS 304, 316

For more information about self-cleaning filters please visit: www.oil-filters.ru

Oil Heating Units

We can design and offer different types of oil heaters depending on customers’ demands and reference conditions:

Convection type
Radiant wall type with a helical two- or three-way coil
Serpentine type
Enclosure type
Water bath type
Heated fuel tanks

Efficiency factor – 90%
Heater thermal power: from 5 up to 40 MWt
Oil productive capacity: up to 2000 m³/h
Operating life: up to 30 years
Design: fire and explosion safe

You can learn more information about the units at the company field-specific web-site: www.oil-heating.ru

Oil and gas processing plants

Mini oil refineries

The company is willing to carry out the following activities on the turnkey basis according to the customer’s performance specification:

Preconstruction economic feasibility studies of the plant integration
Project preparation and design
Production, packaging and turnkey delivery of the processing plant
Installation supervision and start up
Commissioning and training of maintenance personnel
After-sales service

The company offers the following mini oil-refineries:

coal-to-oil refineries
fuel oil refineries
waste oil refineries
oil slime processing plants
heavy oil slime processing plants
crude oil distillation plants
oil dewaxing units

Plant capacity: 20 to 1000 t/day

Processing plants for hydrocarbon gas treating:

Hydrocarbon gas dewatering plants
Hydrocarbon gas purifiers
Hydrocarbon gas-gasoline processing plants
Hydrogen sulphide recovery units

Capacity: to order

For more information please visit: www.oil-refinery.ru

Auxiliary units for the needs of oil refineries, gas processing plants and petrochemical plants

Electric generating units

The units offered are a breakthrough in science and technology.

They are not used in the territory of the Russian Federation due to a restricted patented technology of the West, although they became widely-spread in the USA and Europe and created a commotion there.

The units run on the following types of fuel:

methanol
nature gas
associated gas
diesel

They allow to generate hundreds kilowatt of electric power and heating capacity.

The units are designed specifically, according to the requirements specification of the Customer and have the following features:

each unit is a single package module with space-saving dimensions
high efficiency ca. 60-95%
electric power produced is from 100 W to 2,8 MW of AC/DC
the cost of electric energy received is several times lower in comparison to that received from electric supply networks
the plant does not require technical maintenance for the first 5 years of operating
there are no rotating, moving or high-wear parts
specific foundation is not required for the plant assembly, a plane surface is enough
plant operation is noiseless and vibrationfree
there are no climatic limitations for the operating area of the plant
low emission rate.

Vapor recovery units of volatile hydrocarbons

Application:

Loading terminals
Truck filling stations and truck tanks
Railway oil loading terminals
Petrol station
Oil tank farms

VRU Technical data:

Flow rate:	10 m³/h ... 30 000 m³/h
Required power (average annual):	0,08 kW.h/m³ ... 0,15 kW.h/m³
Recovery range:	97... 99,9% depending on vapour type
Allowable VRU constant overload:	150%, vapour recovery remains 90%

Unit construction versions for different applications

The recovery technology used in our VRUs is based on the cooling process with heating media recirculation.

Supplied units are designed for the following products' vapour recovery:

Light petrol, incl. methyl-tret-butyl-ether and ethanol mixtures
Diesel/petrol
Trichloroethylene
Naphta
methylene chloride
Pentan
Acrylonitril
Crude oil vapour
propylene oxide
Benzol
Xylol
Liquified petroleum gas
Sterol
Other volatile organic compounds and inorganic components

Required standard maintenance:

Units with efficiency up to 700 m³/hr: not required
Units with efficiency over 700 m³/hr: 2 oil filters twice a year

VRU payback period:
Depends on the application and recovery product and takes 6 months - 2 years.

The floor space required for VRU (400 m³/hr) equals 12 m tank.

See detail at: www.oil-vapor-recovery.ru

Oil and Gas Metering System

Computerized metering complex solves problems connected with quality control and registration of natural gas quantity at all stages of its transportation and use. Application during building of precision gage complex and provision of optimal conditions of their functioning allows minimizing inaccuracies of definitions of controllable gas flow characteristics. The metering complex is supplied as separate block-boxes fully complete with all necessary equipment, assembled and set at the manufacturer’s production plant.

Block-type structure of the complex allows reducing time reasonably as well as material expenses for assembly or mounting and commissioning at installation place, and makes scope of design work easier and smaller.

Construction: sheltered block-box
Design: for custody or technical metering

Self-powered generators and power supply to objects

The company can offer the following unit types:

Cogenerators – self-powered energy and heat sources.
Power from 10 kWt to 8 MWt
Diesel generators – self-powered energy supply Power from 2 kWt to 3 MWt
Associated gas generator – self-powered energy sources Power from 10 kWt to 8 MWt

You can learn more information about the units at the company field-specific web-site: www.gaz-generators.ru

Turbine Expanders

Hydraulic Brake Expander
is used where small cooling capacity (up to 100 kWt) is required and expander power conversion into electric power or gas compression is not economically feasible.

Compressor Expander
has much more extensive application. Gas is compressed in a centrifugal compressor after heavy hydrocarbons separation in a steam-and-water separating drum. The unit has a common shaft with one of expander wheels and one compressor wheel which are shaft opposite. This turbine expander type is used in process cycles for decrease in gas temperature (refrigeration) and for process gas pressure increase due to compressor stage operation.

Generator Expander
is used for energy generation (with refrigeration) in process units and at gas distributing stations during compressed gas energy regeneration (utilization).

Operating characteristics:
power: from 100 to 50000 kWt
inlet pressure: to 150 atm
capacity: up to 60 MCMPD;
inlet temperature: from -196°C
expander isoentropic efficiency coefficient: up to 90% (depending on condition combination)

You can learn more information about the units at the company field-specific web-site: www.turbine-expanders.ru

Sea Water Desalting Plant

Application:

Water desalting plants are intended for sea water purification and desalination for potable reuse of water at oil and gas producing platforms.

Water Desalting Plant Specifications:
Water desalination percentage is up to 99,5%
Unit capacity is from 2 to 5000 m³/d

List of equipment set:

Scale removal dosing system with precleaner (filtration up to 5 micron)
Water storage tank
Main vertical transporting pump + stand-by pump
Blocks with membranes
UV disinfection chamber
Necessary shutoff and control valves and instrumentation and control
Container for unit installation

Design Features:

Material – stainless steel
Available operating mode – completely computerized
Unit installation – inside a container, supplied as a single block, only all the necessary external connections and power supply are required to be done at site.

More detail at the web-site: www.reverse-osmosis.ru

Automatic foam, water and gas fire-fighting systems

The following automatic fire-fighting systems are offered:

Gas fire-fighting systems
Foam fire-fighting systems
Water fire-fighting systems
Fire alarm system
Auxiliary facilities and components for fire-fighting systems

The company ENCE GmbH select and supply on a turn-key basis customized fire systems and automatic fire-fighting systems (gas, water and foam fire-fighting systems, sprinkler and drencher fire-fighting units) and various alarm systems which will be optimal for Your production conditions. Engineering of fire-fighting units is made by specialists who have a long-term experience in this field.

The fire-fighting units we offer conform to all the main international standards, Such as EN, NFPA (National Fire Protection Association), FM (FactoryMutual), VDS (VertrauenDurchSicherhit), and are certified by UL, CE, GOST, CCC, RINA, BV, DNV, LLOYD REGISTER and others.

More information at the web-site: www.fire-fighting-system.ru

Water-Jet Surface Cleaning Stations

Stationary and transportable high- and superhigh-pressure water-jet stations with process conditions up to 3000 bar and water flow up to 3070 l/min, equipped with electric or internal combustion motors, plunger pomps, control and monitoring devices, nozzles and accessories. Complex water-jet units with water heating system and operating pressure up to 800 bar for pipe cleaning, reservoirs, casting moulds and containers.

Process conditions:
Operating pressure: up to 3500 bar
Flow rate: up to 3070 l/ min

Designs:

Stationary
Transportable

A special programme list for plants includes the following items:

Manual extending peak nozzles for calcinator cleaning
High-pressure nozzles for cleaning, protective layer removal and selective material removal
Self-propelled and externally operated rotor nozzles for surface preparation
Cleaning heads for reservoirs, containers, mixers etc.
Positioning control units and coil systems for cleaning heads and rotor nozzles
Pipe cleaning heads and nozzles
High-pressure abrasive water-jet cutting systems for construction and equipment dismantling
Transportable systems for IBC container cleaning
Process wastewater recovery module systems

A special two-pomp directly coupled system WOMA Twin Jet was designed for simultaneous work with several high-pressure nozzles.

The units have the following features:

Protective frame designed for safe helicopter transportation
Pneumatically operated start, which can be operated by external air or control panel
Explosion protection EEx eIIB T3
Electrical part grounding
Exhaust gas cooling system

Gas sensor
Pneumatically operated pump control system which includes electric control

Fireless Cutting Units

Application:

Explosion proof gas pipe cutting
Stone, stainless steel, glass cutting
Fabrication hole cutting
Pipeline and reservoir cutting
Construction material cutting
Vibration-free structural unit dismantling
Fibrous compound selective cutting
Reinforced concrete cutting and dismantling
Multicomponent material cutting

Design features:

Cutting in any positions
Small-size nozzles
From-start-to-end cutting process control
Process computerization is available
Almost noiseless operation
No vibration during operation
No dust, steam, gas or sludge generation during operation process
No thermal or mechanical impact on cutted or broken edges
Big cutting depth
Possible unit application for cutting under water
Possible cutting of mixed materials by one cutting action.

The offered unit has a wide application range first of all at oil and gas complex objects as safest variant of metal construction and worked-out process equipment dismounting.

Cutting in he offered systems is made by means of water jet and sand grains mixing.

Required unit conditions (water flow rate, pressure, list of equipment) are calculated according to Customers’ specific original technical task.

More information about Woma high-pressure systems.

Aluminum Tank Roofs

Tank Internal Floating Roofs

The floating roof design corresponds to requirements of the following standards:

API 650 Appendix H
The Oil Company Material Association ST-1
BS 2654 Appendix E

Main Advantages:

Maintenance is not required
95-98% loss reduce
Life of the structure
Small costs for installation
Easy assembly

Materials:

Stainless steel
Aluminum

More information at the web-site: www.aluminium-tank-roofs.ru

Example calculation of evaporation losses (Example 1)

Tank characteristics:
Tank diameter:	12 m
Oil product:	petrol
Tank height:	10 m
Product temperature:	15°C
Average filling depth:	50 %
Average temperature change:	10°C

Annualized losses:
Without floating roof:
	10 years	20 years	30 years
Constant losses:	8641 l	8641 l	8641 l
Operating losses:	20347 l	40694 l	61041 l
Total:	28988 l	49335 l	69682 l
With floating roof:
Constant losses:	2799 l	2799 l	2799 l
Operating losses:	10 l	19 l	29 l
Total:	2809 l	2818 l	2828 l
Oil product annual savings:	26179 l (91,5%)	46517 l (95%)	66854 l (96,4%)

Example calculation of evaporation losses (Example 2)

Tank characteristics:
Tank diameter:	25 m
Oil product:	petrol
Tank height:	20 m
Product temperature:	13°C
Average filling depth:	50 %
Average temperature change:	7°C

Annualized losses:
Without floating roof:
	5 year	10 year
Constant losses:	33803 l	33803 l
Operating losses:	82684 l	165368 l
Total:	116487 l	199171 l
With floating roof:
Constant losses:	6708 l	6708 l
Operating losses:	20 l	40 l
Total:	6728 l	6748 l
Oil product annual savings:	109759 l (94,9%)	192403 l (97%)

Aluminum Dome-Tank Roofs

Advantages of the offered dome-tank roofs:

Long operating life
Built-up construction, easy installation and transportation
High corrosion resistance
Low cost maintenance
Particularly light construction

More information at the web-site: www.aluminium-tank-roofs.ru

Leak proof oil products loading, unloading and transfer systems

The company shall complete and supply various systems for safe and leak proof oil product loading, unloading and transfer, such as:

Top loading stations
Marine loading arms (DN100 - DN400 up to PN 40)
Floating pump nozzles
Bottom loading stations
Liquefied gas unloading and loading systems
Leak proof tank car loading systems
Leak proof chemicals loading systems
Single-point loading units

For more information on offered solutions please click here

Oil-and-Gas Pipeline Cleaning Systems

For cleaning oil-and-gas pipeline inner surfaces, maintenance works and emergency shutoff, the company offers the following technical solutions and equipment:

Pig receivers and launchers
Scrapers of various versions from 2" to 56"
Welding tools
Leak sealing plugs
Compression plugs
Compensation plugs
Insulation plugs for high pressure pipelines
T-bends for spheres to pass

To find more information about the peculiarities of the offered solutions click here

Pipeline hot-tapping machine

Application: junction or shutdown of active oil and gas pipelines.

Application area: oil-and-gas, petrochemical, chemical and metallurgical industries, water supply utilities to carry out the following activities:

repair of active pipelines, with medium running (under pressure and at temperature)
shutoff of active pipelines or separate sections
execution of schedule preventive technical measures
extra piping to active pipelines
pipeline re-laying or relocation
replacement of damaged sections of active pipelines

The hot-tapping machine is used on pipelines made from carbon and stainless steels, polymers, cast iron, with diameters up to 2200 mm, pressures up to 160 bar and temperatures up to 350°C

The hot-tapping machine ensures operation with such mediums as oil, natural gas, steam, water, etc.

The hot-tapping machine is a portable drilling machine with the hydraulic drive (the pneumatic drive is available upon request) with special gang cutters. The package includes temporary valves for removing cutter after the hot-tapping procedure and a tee for by-bass connection or pipeline shutdown.

More information

Processing eco units

Thermal Waste Disposal Systems (Incinerators)

Incinerator application field is utilization of:

solid industrial and domestic household wastes
liquid wastes
hazardous biological wastes
oil sludge wastes
petrochemical manufacture wastes

Incinerator application advantages:

waste disposal in situ
extended morphology of burning waste
waste minimization up to 95%
recovery of heat used for balance-of-plant needs
gas cleaning effective system
closed circulation gas cleaning system

Closed flaring systems for Gaseous Waste Burning

Closed flaring systems effectively and cleanly burn gaseous waste. They make no smoke and have much lower noise and visible flame level in comparison with common flares. Closed ground-based flaring systems are engineered in accordance with customers’ specifications and improve general system performance.

Features:

Any hydrocarbon smoke-free burning
Work with closed flame
Wide operating range
Multistage system of burner gas and steam flow control
Aerodynamic fence serves as a screen against noise and radiation and directs air stream
Completely positive operation and maintenance experience
Quick and simple mounting
Smoke-free low pressure gas burning without steam, air or other auxiliary medium

Advantages:

Lower environmental impact in comparison with traditional flares
High flexibility of technological characteristics
Steam consumption decrease
Nonhazardous burning near production facilities
It can be positively chosen for any process in which closed ground flares are used
Installation cost reduction

ou can learn more information about the units at the company field-specific web-site: www.gas-burners.ru in the section "Incinerators"

Tank cleaners from oil deposits

These units are used for the removal and recycling of oil deposits accumulated in oil products storage tanks.

The units include the following assemblies:

Quantitative measurement equipment assy for leveling oil deposits in a tank. Measurement is made by the hydro acoustic method with displaying the exact picture of the structure and nature of deposits in the tank
Mechanized cleaner. The system includes equipment to allow access to the tank for oil products as well as oil atomizing pumps and nozzles, screw pumps for pumping out liquid slime
Tools for mechanical cleaning of tanks, cleaning dozers, scrapers, hydraulic power units, rotary vane pumps for pumping out removed slime

This system does not require the presence of operators in the tank, removes slime quickly and efficiently and has a competitive price. The system does not require any preparatory works (slime loosening, gas-oil introduction, and further removal of gas, necessary procedures for personnel, etc.), and due to this, tank idle time is considerably decreased.

The system allows:

To minimize emissions during cleaning
To receive refined oil after cleaning and processing
To minimize the usage of foreign energy resources for cleaning (water, gas-oil, etc.)

These units can be modified for processing oil slime from earth oil slime storage.

For more details about the system please click here

Skimmers, floating pontoons and other means to remove oil products from water

They are used at production platforms and other oil and gas facilities.

To solve environmental problems in removing spilled petroleum-based products from water and earth surfaces, the company proposes interesting technical solutions based on skimmers and various amphibian-like devices.

For more details about the offered solutions please visit www.oil-sludge.kz

Complete solutions in wastewater treatment at oil refineries and gas plants

The specialists of our company together with the leading European ecological institutes develop unique technologies of industrial wastewater treatment for needs of oil refineries, gas treatment plants and petrochemical enterprises to order. Units and complexes are developed to specific requirements of a customer. Units are equipped with the equipment of leading global manufacturers.

Utilized treatment technologies ensure discharge of treated water into the field ponds or its utilization in a closed loop of the enterprise.

Main utilized technologies:

Mechanical cleaning;
Chemical cleaning;
Pressure flotation;
Membrane cleaning;
Chemical reagent treating methods;
Electrochemical neutralization;
Ion-exchange treating methods;
UV treatment;
Techniques based on surface active substances, etc.

Complete solutions in wastewater treatment at oil refineries and gas plants

For more information about solutions in wastewater treatment click here

Process equipment

High Pressure Air Compressors

Application spheres:

Power plants
Hydraulics
Testing
Bottle filling

Design: stationary

Type: air cooled reciprocating compressor

Technical characteristics:

Flow rate: up to 400 m³/h
Power: up to 150 kW
Discharge pressure: up to 450 bar

Gas Compressors, High-Pressure Pumps of SUNDSTRAND Corporation (Sundyne) (France)

The company supplies all Sundyne pump and compressor types as well as spare parts and components.

We offer high-speed single-stage centrifugal Sundyne pumps which are used in oil refining, electric power, inorganic chemistry, oil and gas production, as well as metallurgical and food manufacturing industry. The pumps have had industrial application for a few tens of years. They are different from standard high pressure pumps due to their innovative pump technology which has the following main features:

Simple single-stage design with high shaft speed
Space-saving size
Application of multiplying gear unified design
A pump with optimal characteristics in accordance with Customers’ technical requirements is designed due to customized selection of model, diffuser and shaft speed
Special inducers are used for NPSH decrease
The pumps are manufactured acc. to API standards

The company ENCE GmbH will be in charge for pump engineering, connection and arrangement in the existing manufacture as well as pump service maintenance and spare part supply.

ENCE GmbH has had a colossal experience in supply of various Sundyne pumps, compressors and a lot of spare parts to different regions of CIS countries for many years. This experience let the company’s specialists elaborate a part interchangeability summary table of early and late production years for various pump types with part reference designations, which help to avoid problems connected with discrepancies between later and earlier spare parts having different coupling sizes, dimensions and materials.

If You cooperate with our company You are sure to avoid unpleasant surprises connected with the above mentioned problems which occur so often in our unstable time.

Application:

Chemical industry
Petrochemical industry
Food manufacturing industry
Energetics
Metallurgy

High-Speed Gas Compressors

Capacity: up to 17000 nm³/h
Max. operating pressure: up to 100 bar
Rotor speed: up to 50000 rpm

Single-Stage Centrifugal High-Pressure High-Speed Pumps

Flow-rate: up to 250 m³/h
Operating pressure: up to 200 bar

More information about pumps and compressors: www.sundyne-pumps.ru

High-Tech Leakproof Teikoku Pumps (Japan)

ENCE GmbH is an official distributor of Teikoku in Russia and former CIS countries.

This pump line is characterized by phenomenal reliability and various application specificity. The pumps are very well adapted not only for chemically aggressive fluids at extremely high or low temperatures, but also for abrasive material in the pumped medium.

Applied to pump:

Chemically aggressive highly volatile fluid
Toxic liquids
Chemically aggressive liquids at ultrahigh and ultralow temperatures
Hot oils
Chemically aggressive and toxic suspensions

Technical Characteristics:

Flowrate: Up to 2400 m³/h
Head: Up to 750 m
Pumped medium temperature: from -200 to +450°C
Viskosity: Up to 350 cSt
Explosion protection: Motors certification acc. to ATEX
Quality and safety: Acc. to ISO 14001
Leakproof pump manufacturing experience: over 45 years

More information at the web-sites: www.teikoku-electric.ru and www.teikoku.uz

Corrosion Resistant Centrifugal Apollo Pumps (Germany)

ENCE GmbH has a long-term cooperation with the manufacturer of centrifugal pumps Apollo what is confirmed by the dealer certificate. The offered range of sizes and constructions will meet practically any requirements of oil, petrochemical, chemical and other segments of industry. It is hard to imagine there is a task for which we could not select a suitable pump from the offered pump range. A very wide model range, the highest German quality achieved due to production in Germany and a wide range of operating characteristics make these pumps meet almost all the requirements of different segments of industry.

Applied to pump:

Chemically aggressive fluids
Petroleum products
Fresh and sea water
Steam condensate

Construction:

Horizontal and vertical centrifugal
Horizontal and vertical multistage high-pressure
Semi-submersible vertical
Self-priming pumps
Propeller-type pumps
Leakproof pumps with magnetic couplings
Inline horizontal and vertical

Operating characteristics:

Flow rate: up to 7000 m³/h
Head: up to 2500 m

More information at the web-sites: www.apollo-pumpen.ru

Submersible Pumps with Agitator

Application: heavy duty submersible slurry pumps with ZUK2 Series agitators are destined for the most difficult pumping conditions and heavy abbrasive mediums.

Application fields:

Lime slurries pumping
Wash down sumps
Slag pits
Mill scale
Ash transfer
Food waste pumping
Sand and gravel dewatering
Barge & tank cleanout
Coal runoff sumps
Tailings ponds
Silt removal

Specifications:

Flow rate:	from 300 to 6300 l/min
Head:	up to 30 m

Constructive Features

click to enlarge

Mitsubishi Heavy Industries High Pressure Piston Pumps (Japan), Shin Nippon Machinery Steam Turbines and Corrosion Resistant Centrifugal Pumps (Japan)

Piston pumps

Operating characteristics:

Flow rate: from 2 up to 400 l/min
Operating pressure: from 160 up to 500 bar

ENCE GmbH is an exclusive supplier of piston pumps FG 250-25/25 and spare parts, which are used in ammonia production sealing systems designed by the company TEC (Japan)

Pump specification:

Flow rate:
at high pressure – 90 l/min
at low pressure – 196 l/min

Discharge pressure:
at high pressure – 31.4 MPa
at low pressure – 15.7 MPa

Shaft speed - 1450 rpm

You can download a more detailed pump drawing No.FG 250-25/25 with part reference numbers.

Steam Turbines

Operating data:
Max. steam pressure: up to 67 bar
Max. temperature: up to 540 °C
Max. power output: 50000 kWt

More information about steam turbines

Corrosion Resistant Centrifugal Pumps

Operating data:
Flow rate: up to 11320 m³/h
Operating pressure: up to 420 bar

More information about corrosion resistant centrifugal.

WOMA High-Pressure Systems (Germany)

ENCE GmbH offers to Your attention on the basis of the license agreement water-jet high-pressure systems which are used to solve any problems connected with process cleaning, service and disinfection.

Special attention should be paid to water-jet cleaning stations.

High- and superhigh-pressure units for:

High-pressure water jet equipment
Water hydraulics
Industrial process pressurization
High-pressure transportation equipment
Process equipment cleaning units: heat-exchangers, pipes, clinker furnaces etc.

Process conditions:
Operating pressure: up to 3500 bar
Flow rate: up to 3070 l/min

More information about Woma high-pressure systems.

WEPUKO High pressure piston systems (Germany)

The company ENCE GmbH offers process units of high pressure and very high pressure based on Wepuko piston pumps (Germany) on the ground of the dealer's certificate.

Application:

Chemical reagent injection into process reactors
Pumping of multicomponent and corrosive liquids in various petrochemical and oil-and-gas processes
Chemical reagent infection into formation
As part of reservoir pressure maintenance system
As part of glycol pump modules in the units for gas purification and dewatering
In hydraulic power modules
Piston pumps for nuclear reactors

Technical charateristics:

Flow rate: up to 200 m³/hr
Discharge pressure: up to 350 bar

Pumped liquids:

Methanol, ethanol
Liquefied gas
Sea water
Glycol
Diesel
Crude oil
Contamination
CO₂
Emulsion
Slurry, condensates
Ammonia, urea, carbamide
Supercritical liquids
Acids

For more detailed information about the offered systems please visit: www.wepuko.ru

Dosing Pumps

ENCE GmbH is an official distributor of the company Hauke GmbH in Russian Federation and CIS countries. We offer to your attention a full type range of dosing pumps. They have widespread application in petrochemical oil and gas, chemical, pharmaceutical and other industries and can be used for dosing or continuous injection of liquid chemicals, solutions, suspensions, acids, alkaline solutions, and aggressive medium dosing. Model range provides for availability of various construction designs (plunger pumps, diaphragm dosing pumps) and a wide range of sizes.

Specification:

Flow rate: from 0,25 to 70000 l/h

Available designs:

Plunger dosing pump with hand drive travel adjustment
Diaphragm dosing pump with diaphragm break indicator and electric heating
Three-head hydraulic stainless steel diaphragm dosing pump

Hydraulic PTFE diaphragm dosing pump with diaphragm break indicator
Two-head plunger dosing pump with hand drive travel adjustment, gland seal and lantern ring
Two-head hydraulic PTFE diaphragm dosing pump with diaphragm break indicator
Three-head plunger dosing pump with electric servomotor or manual drive adjustment complete with pipeline

You can find more details about pumps, possible configurations and technical characteristics at the company profile web-site: www.metering-pumps.ru

Heat-Exchange and Capacitive Equipment, Pipes, Profiled Pipe Sections, Metal Structures. Company MWL APPARATEBAU GmbH GRIMMA (Germany)

Our cooperation with the company is confirmed by the license agreement. The company makes calculations and arranges manufacture of heat exchange and capacitive equipment according to Customers’ technical tasks. Manufacture and supply of pipes, pipe sections, and profile pipe units for oil and gas and petrochemical industrial sectors are also made by the company.

Heat-Exchange Equipment

Shell-and-tube heat exchangers:

Tube-bundle
Floating roof
U-tube
Rifled-tube
Including special designs: protective tubes and tube sheet hole welding

Plate-type heat-exchangers

Air-cooled heat-exchangers

Piped Systems for Capacitive Equipment

Various piped systems including the following:

Piped systems for process furnaces at distilleries (radiation and convection zones)
Central heating station furnace pipe systems
Convection heater units
Electric power plant endpoint coolers

Capacitive Equipment

Pressurized reservoirs with integral components:

Pressurized reservoirs with integral components
Electric power plant economizers
Petroleum processing electric dehydrator
Dehydration tanks
Molecular sieve absorber
Feed water reservoirs for electric power plants
Degasification units
Double shell vacuum reservoirs (reservoir-container, cryogenic gas generator)
Hot water reservoirs

Specialized Process Equipment:

Capacitive and reactor equipment is manufactured on a by-order basis according to Customers’ technical specifications and drawings. Nondestructive control method examination of welded joints precedes shipment to Customers.

Columns and other capacitive and reactor equipment can be optionally supplied complete with various integral components such as trays, support grids, distributors and others.

Reactor and column equipment:

Distillation towers
Rectification tower
Reactors
Absorbers
Water electrolysers
Crystalizer
Extractors
Flush towers

Heat Exchange and Capacitive Equipment Technological Capabilities:

All the capacitive equipment is manufactured at the company’s manufacturing subsidiary in Europe by German specialists. Shipment to the Customer is preceded by equipment component tests prescribed by manufacturing standards.

All the above units can be manufactured and supplied acc. to the following characteristics:

Nominal diameter:	up to 6 m
Pressure:	up to 500 bar
Length:	up to 65 m
Temperature:	from -200 to +650°C
Weight:	up to 250 t
Wall thickness:	up to 100 mm

Materials:

Carbon steels
High- and low-alloy steels
Stainless steels
Chrome-molybdenum, nickel alloys
Copper, brass aluminum alloys
Clad materials
Acid-resistant and heat-resistant steels
Duplex steels
Specialized materials (Monel metal, Hastelloy, titanium alloys)

The equipment is manufactured in accordance with the following requirements and certificates: TUV, ASMI, GosGorTechNadzor (Federal Mining and Industrial Supervision of Russia), DVS (DIN 18 800), Det Norske Veritas and others.

More information about this equipment at web-site: www.mag-grimma.ru

Control and Instrumentation Equipment (Japan, Europe)

If required, our company will fulfill order of selected items and supply a full range of various control and measuring equipment made by leading world manufacturers who made our company their exclusive dealer in CIS countries.

Control and automatic equipment:

Smart pressure sensors Photoelectric sensors Flow sensor Humidity and temperature sensors Temperature meters Electromagnetic flow meter Converters Detectors Controllers Regulating valves and positioners Sensors

You can see equipment dealer certificate on other site pages or learn more information about control and instrumentation.

Thermal Ceramics Refractory Materials (Italy)

The company can reline existing furnaces. Modern refractories we offer allow using much thinner lining layers and increasing internal furnace space, i.e. furnace capacity. The company has successful experience in performance of such work, and all our Customers have been particularly satisfied with the work done by our company.

$Refractory Materials$

Wide range of furnace refractories is used in:

Petrochemical industry
Chemical industry
Oil and gas processing
Power and thermal plants
Metallurgical industry
Cement production
Waste insinuators

Refractory types:

Insulating fiber (plates, fiber, blocks): up to +1600°C
Insulating refractory firebrick: up to +1760°C
Melt-molded refractories: up to +1720°C
Nonwettable refractories for high-temperature applications: >1800°C.

$Refractory Materials$

Application methods:

Casting method
Gunning
Rodding
Hand packing
Wet gunning

You can learn more details about application methods and material specifications at the company profile web-site www.refractory-materials.ru

Shutoff and Control, Safety Relief and Check Valves

The company can select and supply various types of shutoff and control and safety relief valves.

Wedge Gates	Check Valves
DN 2"-12", 600lbs	DN 2"-12", 600lbs
Design: API600 / ANSI B 16.34	Design: ANSI B 16.34 / API 6D - BS1868
FTF: ANSI B 16.10	FTF: ANSI B 16.10
Flange coupling: ANSI B 16.5	Flange coupling: ANSI B 16.5
Housing: A 216 WCB	Housing: A 216 WCB
	Shaft: F6
Shutoff Valves
DN 2"-12", 600lbs	Control Valves
Design: ANSI B 16.34 / BS1873	DN 2"-12", 600lbs
FTF: ANSI B 16.10
Flange coupling: ANSI B 16.5	Ball Valves
Housing: A 216 WCB	DN 15-200, PN 4-40

Safety Relief Valves
DN 15-200, PN 16-160

Butterfly Valves
DN 200-600, PN 6-16

Gates
DN 15-300, PN 10-16

Two- and Three-Way Valves
DN 10-50, PN 6-20

More details at the web-site: www.valves.uz

Test Benches for Pipe, Valve, Reservoir Valve and Critical Block Hydraulic Testing

ENCE GmbH will make customized engineering, selection and turnkey installation of hydraulic testing benches.

Hydraulic testing benches are made of world-known manufacture component parts by hands of German engineers. This serves as guarantee of manufacture quality, safety, long operating life and ease of work and maintenance.

Testing bench application:

shutoff valve strength and leakage hydraulic test
Housing part pressurization test of heat exchange and capacitive equipment
Cylinder strength and leakage test
pipeline strength and leakage test
safety relief valve setting and hydraulic tests of strength and leakage
Christmas tree tests

Hydraulic testing bench design:

On a base frame for indoor mounting
One whole block-container for outdoor installation

Specifications:

Operating medium – process or recycled water
Pressure source for hydraulic testing is a piston pump unit (hand pump)
Flange connection dimensions: from NP 25 up to NP 1500
Max. possible pressure – 4500 bar
If required the testing bench can be supplied complete with water precleaning unit

More information at www.hydraulic-test-rig.ru

Chronos BTH GmbH Bagging and Packaging Systems (Germany)

The company will fulfill order of selected items and supply on a turnkey basis automated bagging systems for feeding and grading of different materials applied in various industries. A wide range of possible configuration options will satisfy Customers’ any technical requirements.

Systems and equipment we offer: